Surface mount power inductor wound in flat copper on edge. The rectangular cross-section fills the winding window far better than round wire, which is where the low DC resistance and high current rating come from.
Outline of SMD Power Inductor / Flat Wire, drawn from its published specification.
1Coreup to 20A
2MountingSurface mount
3OrientationHorizontal
4ConductorFlat / edgewise wire
Construction
Ferrite Core, Flat Copper Wire
Configuration · Flat Wire
Saturation
Rated current is not the limit that matters
Past the knee the core stops storing flux and the inductance collapses — so the current your switch actually sees is no longer the current you designed for. Size against the knee, not the datasheet headline.
Inductance
DC current
Saturation knee — inductance has fallen ~20% from its small-signal value. Size the part so your peak current sits left of here, not at the rated figure.
Two currents get quoted and they are not the same: the thermal rating is what the winding can carry continuously, the saturation rating is where the core gives up. The lower of the two is your real limit.
Ripple rides on top of the DC bias, so check the peak of the ripple against the knee — not the average.
Saturation moves with temperature. A part sized at the knee on the bench can be past it in a hot enclosure.
Inductance against DC bias · the knee is the usable limit
Specification
Published figures describe the standard build. Every part is wound to order — send your exact requirement and we will confirm the specification on the quotation.
Mounting
SMD
Wire
Flat Copper, Edgewise Wound
Inductance
up to 50uH
Rated Current
up to 20A
Application
High Current DC-DC
Typical applications
Power inductors for buck, boost and DC-DC converter stages, wound for low DC resistance and high saturation current.